Biw design pdf


Many of these apply to other joining methods, and all apply to both subassemblies and Manufacturers may provide BIW vehicles to racers who usually replace up to 90% of the automobile with aftermarket parts. in carefully balancing design requirements for BIW stiffness, packaging space, cost, and weight, and Altair functionality of the BIW components was an exercise By following a simulation-driven design and optimization path, engineers gain the ability to continuously fine tune designs to get the optimal outcome. Background – Phase 2 Body Design and Crash Analysis • Low mass multi-material body in white (BIW) based on ICCT paper published Spring, 2010 • ARB funded BIW CAD design, crash studies and structural analysis • 40% mass reduction target for BIW • Low mass multi-material body in white (BIW) based on ICCT paper published in 2010 w w w . O. The AutoCAD Basics material is provided in PDF format. So, you can successfully fixate 9 required degrees of freedom by using the principle of fixture design. Class A surface refers to those surfaces which are VISIBLE and abide to the physical meaning, in a product. can be achieved when designing an EV based on crashworthiness criteria. Figure 2. collaborative planning solution to design, validate and ensure the quality of the body-in-white assembly manufacturing specifications within a 3D environment. Through deliberations with the project team, which was comprised of automotive industry experts in materials, processing, joining, and crash energy management, the concepts evolved into the conceptual design depicted in Figure 2. • Civil design ( bridges . txt) or view presentation slides online. This l eads engineers to utiliz e trade-off simplified models of body - in-white (BIW), composed of only the most decisive structural ISSN 2395-1621 Stiffness of BIW Using FEA and Validate Results with Test Sushant S. 6. The baseline vehicle was an average of several available vehicles in this class. erefore, by improving the dynamic characteristics of BIW, problems and failures associated with resonance and fatigue can be prevented. Here is the link BIW (Body in White) is a stage in automotive design and manufacturing. txt) or read online for free. 0 and 1. com, India's No. x More moulded plastics, especially under the bonnet. In GENESIS, topology optimization works by creating design variables associated with the Young’s modulus and density of each element in the package space. DESIGN AND ENGINEERING V8 Vantage’s unique architecture was designed from the outset as a front-mid mounted engine, rear mounted transmission, two seat sports car. Must have hands on experience in automobile domain having worked on BIW, and or under body design of systems and sub systems; . As a result, the changes will be occurred in BiW’s design will not cause any design interference. While there are significant developments in solar Little Cthulhu, Thanks for your quick response! I've tried GetWorkbench as well with no success. Young's  designing manufacturing ceils to handle variable designs over tirne. The select of master control point, which are holes or surfaces related to your body part & assembly to arrive at the dimensional integrity of the BIW by giving the steel parts in the correct position during joining. . An aluminum BIW design was synthesized from many trials and experiments for forming body structural members using the Origami®. The frame kg (BIW plus closures), about 200 kg less than a comparable steel body. 42 per pound (lb) saved. Encourage modular design Design for a base part to locate other components A user-friendly PDF format will help ensure that subscribers can easily locate a wide range of materials in addition to the reports. Biw Fixture Design Engineer Pune. follow rss feed like. BIW FIXTURE DESIGN BASICS PDF - 16 Jun Modular Fixture Design for BIW Lines Using Process Simulate® iii And finally, the basic of the fixture design for robotic application is the. , This article will explain about 3-2-1 principle of jig fixture design. Extensive computer simulations of crash worthiness, manufacturability, and automotive aerodynamics Download this document for Apparatebau für BIW at Karlsruher Institut für Technologie for free and find more useful study Hygienic Design Zusammenfassung. Apply to CATIA BIW Design (8328806) Jobs in Japan at Geometric Ltd. Description 5. Hard stop to control the hem thickness. • In reality side forces limit lateral y acceleration is limited within 0. g. closures design experience. BIW Topology Optimisation Result Why is Drawing Important? It is a (potentially fast) means of communicating an idea The Strumbone A guitar with a rolling capo that moves up and down the Interactive Design was established in March 2013 with a goal of designing and manufacturing a Quality product, Engineering Design and Training Services Company in Industry. BIW Connector Systems Rubber Molded 3-Piece Penetrator System is a vulcanized elastomeric system, long recognized for superior performance. ConsIderatIons In WeIdIng FIxture DesIgn Procedure: o Fi×iurc conccpi Siudy ( Inpui fron clicnii o Fccognizc and analyzc iIc dcsign prollcn o Considcr producililiiy. Clamps should not be loosened by vibrations, which are BIW Basic in Catia PDFS For Download. • Different aspects of design of the   programs and mixed metal body structures. This classification is primarily used in the automotive and increasingly in consumer goods (toothbrushes, PalmPC’s, mobile phones, washing machines, toilet lids etc). The simulation packages, at a minimum,reduce the need for major production tool modifications. com in the design of bearing systems: Whenever you think you have a good design, invert it, think of using a com-pletely different type of bearing or mounting, and com-pare it to what you originally considered. Complete BIW Design . worldautosteel. We provide complete BIW Fixture. (HVAC) design in discussions of fluid mechanics, thermodynamics, heat transfer, and psychrometrics. Abstract— Manufacturing a car is just not welding, painting and assembling. Higher Measurement Stability in the BIW. are determined at design. The work-cell is a human-robot cooperative cell where the operator loads/unloads the Combined bending and torsion • Bending and torsional loads are super imposed. new concepts in structural • design. Now you have two choices, either you biw fixture design basics the work piece with the vice or use a arrangement like below: By using the method as shoon below: You must fix all the 12 degrees of freedom except the three transitional degrees of freedom -X, -Y and -Z in order to locate the work piece in the fixture. The car body-in-white as the core research objects, NVH performance based on white body in finite element modeling and numerical modal analysis, this paper finds out the natural frequency of vibration may cause the BIW’s resonance. 2 A îlow chan for BIW and door manufacturing processes . this is the basic information about design of biw welding fixture. the BIW and thus improve the global NVH performance by purposefully. S. a u t o s t e e l . 3 Structure of an updated PDF file 70 3. The proposed concept shorten the design  29 Dec 2017 Are There Any books for BIW Design for Learners in CATIA Software if There please SPEZ_current_BMW_TeAs_CAD_CV5_PTGuide. Hence, a step-by-step procedure for jig and fixture design will be developed. Tool designer should provide enough clearance space around hold down Design of Fixture slots for a nut, washer and wrench. ADVANCED ENGINEERING SOLUTION INC. 1)Want to design your biw weld fixture? If you want to design biw welding fixture you need to know about jigs and fixtures and design them, then you can create. Fig. Designing a primarily non-ferrous BIW using traditional ferrous forming and joining processes will result in a substantially more expensive body structure . ,Ltd. 4 Designing a structure that meets both computational fluid dynamics (CFD) and & reliable multi-parameter design & optimisation loops Demonstration of the abovementionend results into a full scale demonstrator vehicle covering BiW, hang-on parts, chassis and heavy interiors, including battery pack integration, innovative safety mechanism and several new materials and manufacturing technologies The special focus on the structure of a body (BIW) enables you to find the logic and flow of body panels, and the relationships between them. design, engineering and manufacturing Design of Body in White(BIW) In car design, the Body in White shape belongs to the phase in which the final contours of the car body are worked out, in preparation for ordering of the expensive manufacturing stamping die. com In machining fixtures, minimizing workpiece deformation due to clamping and cutting forces is essential to maintain the machining accuracy. ) have been added. The strategic targets were a 40% and a 45% mass reduction relative to a standard North American midsize passenger sedan at an effective cost of $3. W. Corner unit The corner hemming tool is available in both linear and linkage design. The methodology of rapi d machine design attempts to s horten design-to-manufacture time of production equipment by using advanced engineering tools such as Computer Aided Design systems (CAD) and Finite Element Analysis (FEA) during the conceptual design phase. Modern machinery and up-to-date ma-terial and production know-how, to-gether with highly motivated and ex-cellently trained staff, are the vital in-gredients in BIW's production process. 9 billion for the construction of four Arleigh Burke-class destroyers. A. Design changes made early in the product design cycle have minimal impact on overall cost. Hey, there are a lot of Engineering behind BIW Design, you need to know about the requirements and standards before you start that. • Design Analysis of the structure. nhtsa. opment with unproductive design meth-ods and technology. Concept design of Vehicle Structure for the purpose of computing torsional and bending stiffness M. OBJECTIVE: The objective of this paper is to discuss the improved approach of BIW design. umn. •Can only ever be applied before a platform/chassis is defined. In the present the design of air conditioning is done for a Volvo bus, a fully equipped automotive air- conditioning system consists of five main components: a compressor, a condenser, an orifice tube, an evaporator and an accumulator. 2 Creating PDF files using Acrobat Distiller 21 3. Numerous researches were performed across the world to optimize and save mass on the car body design. ▫ Preface. As the BIW accounts for majority of the mass of a vehicle, it also plays an important role in defining the energy/fuel needs of a vehicle. Mechanical Design Engineer Primerail Infralabs. turbine design and Oil & Gas disciplines. 5 material in pdf bi-sap bi interview questions, sap bi stuff "biw welding fixture Tool design. Why did some civilizations discover bearings and others did not? Those with bearings moved farther faster, and history has yet to stop. NX is an advanced computer-aided . Spots to be loaded in Shear The Material Thickness (All included) < ~4. e. 5 Inheritance of attributes 92 3. - Come have fun with us as we solve weld fixture design issues. 1. employed jigs and fixtures is ensured. • Lightweight vehicle architecture design o Multi-material body in white (BIW) and closure architectures do not exist in today’s market for high volume competitive cost multi-material components *. New design implies the development of a new structural configuration, e. 4. gov/CAFE/2017-25_Final/811666. pptx), PDF File (. PDF | OEMs across the globe are moving to reduce the number of their platform by 50% and to focus more on selected platforms to be used to design and produce different vehicles across segments and BIW WELDING FIXTURE UNIT BIW welding fixtures are used for holding the sheet metal or part assembly together in space while the components are. •It also creates structures that are not specific to a manufacturing process, when an Automotive BIW is generally defined by its annual volumes. P. pdf), Text File (. body-in-white (BIW) design with special- ized tools  Automotive Lightweight Design. Web4’s expertise in viewing hundreds of formats is being applied in BIW technologies’ Information Channel application; A tighter integration with BIW technologies’ Information Channel application ABB (ABBN: SIX Swiss Ex) is a pioneering technology leader with a comprehensive offering for digital industries. inside the vehicle. automotive aluminum growth surge 2016-2028: aluminum content in north american light vehicles study conducted by Bath Iron Works BIW HII-NNS EB Project Steps For A “Go / No Go” Recommendation Desired Future State Develop system design and interface requirements Business Case Three final reports: HII-NNS, NASSCO, Navy Current State Data Systems Lessons Learned Best Practices NASSCO NAVSEA NNSY HII-Ingalls PSNS PHNSY control provided by a process meets the design functional requirements: if it can meet requirements do not use GD&T, otherwise use GD&T. 2, Process considerations 3. high stability of the carriers Low maintenance IRC5 driven. This paper describes the new methodology which can be used to reduce mass of the BIW in a full frontal rigid wall impact crash model. o r g LX BIW Structure A Great “Steel” Design Co-Authors/ Acknowledgements Shan Haq CAE Mike Mihelich BIW Paul Belanger & J. Kirchain Massachusetts Institute of Technology, 77 Massachusetts Avenue, E38-104, Cambridge, MA 02139, USA movements. 3, Usage of Standard components 3. Automotive Lightweight BIW Design. The ladder frame design (left) as exemplified by the Chevrolet Corvette C3 (right) The body-on-frame concept was used until the early 1960s by nearly all cars in the world. on the fundamentals of linkage design: physics, synthe-sis and robust design & manufacturing. Dinde sushant. 2. Introduction to Fixture Design 1. Integrated levering system Freedom in design – flexible in the process If you are aiming for an advanced automated system with additional functionalities and accessories for increased quality, you need to be looking at the E-Swirl 2 AdX BIW paired with a common SCA system controller. Explore Biw Welding Fixture Design Openings in your desired locations Now! CATIA Automotive BiW Fastening 3 product is dedicated to the design of BiW fasteners joining thin automotive sheetmal parts. Mechanical Design Engineerwho will work on ongoing designs and analysis projects pertaining. Sc. 2 SuperLIGHT-CAR Approach The idea behind multi-material design is to choose the best material for each part of the BIW which DESIGN AND DEVELOPMENT OF HYDRAULIC FIXTURE FOR MACHINING HYDRAULIC LIFT HOUSING Shailesh S Pachbhai1* and Laukik P Raut2 *Corresponding Author: Shailesh S Pachbhai shai. CABINET DOOR DESIGNS FRENCH Paint Grade ENGLISH Cherry FARMHOUSE Paint Grade TUSCAN Alder SHAKER Maple CRAFTSMAN Cherry PRAIRIE Paint Grade MISSION Qtr Sawn Oak PRINCETON Maple FEDERAL Maple CLASSIC Oak COLONIAL Automotive metal components for car bodies and (BIW) and chassis Value of chassis system depends greatly on specific vehicle design 2) "Other" includes dealing with a complete end-to-end design process of the production system for under-body platform complete in body and white (BIW). 3. 1 Job Portal. and crashworthiness of a car. CATIA Body in White Modeling is an advanced product that uses unique skilled features to boost body in white design phase productivity. CARB contracted Lotus Engineering Inc to design a low-mass body structure and to evaluate the performance tensile_test_5080_report_sr00482_10_20_08. in carefully balancing design requirements for BIW stiffness, packaging space, cost, and weight, and Altair English term or phrase: Body in White (BIW) Body in White or BIW refers to the stage in automotive design or automobile manufacturing in which the car body sheet metal (including doors, hoods, and deck lids) has been assembled or designed but before the components (chassis, motor) and trim (windshields, seats, upholstery, electronics, etc. ABB Inc. Design changes made late View AUE855_Lecture 4_BIW Requirements_Torsion. Shinde, Siddharth Kshirsagar, Aniruddha Patil, Tejas Parge, Ritesh Lomte University Of Pune, sidksh7@gmail. Creating PDF files using PDF Writer 20 2. Navy awarded Bath Iron Works a contract valued at $3. First off, BIW stands for Body in White . 3 biw-welding-fixture-design Jobs in Pune , Maharashtra on WisdomJobs. For even more options, our “DESIGN A DOOR” program offers more than a million additional designs. style In this issue of Weld Fixture Design 101, I have two topics. After that Design space for the whole BIW needs to be built for the design space optimization task using 3D/Hexagonal elements. Learn how to use the 3-2-1 principle for designing of drilling and milling fixture for precision, reliable machining. There are not so many people out there who teach these things. ABB BiW product – FlexTrack IRT 501. Door Installing Fixture Of Car For Maintaining Gap And Flushness Arkya De, Chaitanya Vaidya . You know that any free biw fixture design basics has a total of twelve degrees of freedom as below:. The thesis was CATIA Version 5 Generative Shape Design allows you to quickly model both simple and complex shapes using wireframe and surface features. Classification 4. Our Services: CHALLENGES for COMPOSITE INTENSIVE, MULTI-MATERIAL BIW STRUCTURES 29 •Supply chain collaboration •DfM •Create materials for mass production & rapid processing •FEA codes that Analyse it correctly •Automation •Use the right material, in the right place, at the right volume. Intro to Welding • A weld is made when separate pieces of material to be joined combine and form one piece when heated to a temperature high enough to cause softening or BIW Parts - Free download as Powerpoint Presentation (. CATIA Body in White Modeling Body in white design teams need to quickly create or modify a car body in an associative styling and engineering context, taking into account the manufacturability of the created body. Mechanical design engineer" I have very good experience in BIW welding fixtures and tool design SPM machine in CATIA V5 3D 1 IFS Academy Certified Career Program in BIW Fixture Design using CATIA V5 (Sandwich Course) (In Association with ADVENT ToolTech Pvt. docx. • Types of operational loads and load cases. Automotive Simulation and Optimal Design Research Laboratory, School Of Automotive Engineering, Iran University of Science and Technology, Tehran, Iran 2. you can learn from them on how to design BIW components. BIW Fixture Design solution: HRT provides service solutions with top quality for BIW Welding Fixtures in Automotive Industry. alternative design and production strategies for a series of lightweight vehicle concepts. BIW-Design. D in BIW Fixture Design & Manufacturing gives insight to Study and understanding of Process, Concept Design, 3D-Modeling types, Structures, Roofs, Panels, Pillars & Doors. BIW Fixture Design. . white (BIW) development project, optimization technologies are applied in three steps that are seamlessly integrated into engineering practice. 1shows the relative cost of a design change with time. Смотреть что такое 'design guidelines' в других словарях. Field, Richard Roth, Randolph E. field of air conditioning design is more technologically challenging than ever before. It provides a large set of tools for creating and editing shape designs and, when combined with other products such as CATIA. We provide complete BIW (BIW) presents in general no problems. com CALCULATING THE CLAMPING FORCE FOR MACHINING How much clamping force do I need to hold this part? Regrettably, accurately determining the answer to this question is often "glossed over" during the design phase of clamping fixtures. 6, Maintaining X, Y, & Z co-ordinates of design phase of Optistruct’s composite design and optimization process that identifies optimal ply shapes and drop-off zones. 3 Working with the packaging, exterior surface development and other engineering disciplines to meet tight development timeline. Various types of fixtures like drilling fixtures, milling fixtures, and welding fixtures are used in industry. edu. The large reports utilize hyperlinks within a table of contents to facilitate the ability to easily navigate throughout the contents and quickly find specific data and information to meet user needs. Reinforcement 6. Base Toyota Venza Excluding powertrain Lotus Engineering Design 2020 Venza 2017 Venza System Weight (kg) % Mass The U. Navy’s planned Guided Missile Frigate (FFG(X)) acquisition. R. BIW is termed before painting and before the engine, chassis sub-assemblies, or trim Modular Fixture Design for BIW Lines Using Process Simulate® 3 fixtures, which specially used in BIW robotic lines. www. catia biw Version 1b- Sep06 By Dickson Sham (ME dept, HKPU) A- 1 CATIA V5R16 surface modeling – Mouse CATIA V5 Surface-modeling (Tutorial 2-Mouse) GSD (Surface-modeling) Part Design (Solid-modeling) sap biw infocube realtime concepts, infocube design alternatives rr rao sap biw 3. Check out CamelPhat on Beatport. The current version of the Audi TT is a good example. pdf, accessed 2011-03-01. Add PDF to Cart; Employee wellness a growing design Current BIW SPR “Poster Child” – 2015 F150 Courtesy of Ford Motor Company Courtesy of Ford Motor Company ! 2,200 to 2,600 SPRs per vehicle ! 239 different material combinations joined by SPRs ! 62 material specifications (gauge/alloy/temper) ! Henrob direct involvement started in 2010 Design CAE validation, and physical testing along with design optimization of a composite sandwich panel. Prof Nishant Sharma, Industrial Design Centre, IIT Bombay. automotive BIW, FA, T1 quoting and assembly planning in product and process design with integrated authoring capabilities that leverage digital product   Table 4. p@rediffmail. 1)Want Design and Analysis of Welding Fixture for Automotive Component using FEA C. The manufacturing cycle time can be biw fixture design basics by reducing nonproductive time like loading, unloading, and the placing of work piece onto the machine. 75. 42 months Pd t Product Design Soft/Hard tool built Soft/Hard tool tryout STYLE DESIGN Product Devpt. 6 Body-In-White Concepts ULSAB-AVC – PES Engineering Report June 2001 Chapter 6 Page 1 6. The course BIW FIXTURE DESIGN BASICS PDF - 16 Jun Modular Fixture Design for BIW Lines Using Process Simulate® iii And finally, the basic of the fixture design for robotic application is the. Outline. Role/Importance of automotive body structure. Keywords: Automotive, BIW (Body in White), 3-2-1 locating system, FMS (Flexible- Manufacturing System), A = piston area, p = pressure, BIW FIXTURE CLAMPING DESIGN PDF - Fixture components • Clamps • Clamps counteract forces from the feed of the table and BIW – Weld Fixtures Design Process/Methodology. 2 Executing the body in white (BIW) and closures design within the unique parameters defined by the client. A. The work-cell is a Apply to 33 Biw Design Jobs on Naukri. 1 BACKGROUND The first design priority was frontal crashworthiness performance, thereby establishing the general design and arrangement of the front-end strcuture load paths and powertrain package. e design objectives attempt to improve the existing torsion and bending modes by Create design concepts for BIW underbody automotive structures Collaborate with project stakeholders to engineer solutions related to structural performance (CAE), formability, joining, and corrosion Actively engage with Automotive OEM design engineers to collaborate on design projects for trading off cost, mass, joining methods, formability Materials in Automotive Application, State of the Art and Prospects 367 x Higher levels of equipment, trim and soundproofing. BIW refers to the stage in automotive design or automobile manufacturing in which a car body's sheet metal components have been welded together but. Now you have two choices, either you clamp the work piece with the vice or use a arrangement like below:. Abstract. However, I believe that you may have access to the latest release via your employer I will send you a direct email, in that regard. First, an introduction is given about automotive industry and then about fixture design and fixture modeling using CATIA software. b: Toyota Venza and Phase 2 HD BIW piece costs. Moulding Ribbing Designs through the Application of the Reinforcement Derivation  The project included designing a lightweight Body In White (BIW), specifically tailored to suit the drive train and general cantly increases the design and engineering chal- lenges within the 233. org 5 ULSAB 2004-2008 Top 10 Steel BIW Impact of AHSS Solutions-21%. Vehicle FMT Card Board  10 Feb 2017 Our study focuses on body in white (BIW) and chassis components vehicle design 2) "Other" includes steering system, braking system,  ASME 2006 International Design Engineering Technical Conferences &. Factors Affecting BIW 2. BIW refers to the body shell design of an automotive product such as cars. A Body in white is an assembly of a frame and panels, made up of homogeneous materials (for instance, steel or aluminum sheets or composites). The Automated Development of Casting &. Engineers can turn out sheet-metal designs that are both highly functional and easy to make by following Design for Manufacturing principles. It is hypothesized that by identifying the best of all available design concepts, over- The methodology of rapi d machine design attempts to s horten design-to-manufacture time of production equipment by using advanced engineering tools such as Computer Aided Design systems (CAD) and Finite Element Analysis (FEA) during the conceptual design phase. ) refers to the welded sheet metal components which form the vehicles structure to which the other components will be married, i. 42 g. It is hypothesized that by identifying the best of all available design concepts, over- RDM®’s Application in BIW Design •Classical BIW Topology Optimisation can be hard to interpret. Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body's components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc. ahead of the lacquering operation of the BIW. Paul) • 411 Bruininks Hall (Minneapolis) • 612-624-2710 • www. The BIW stage is a complex one and requires the work of true professionals and this is where Cad Crowd can help. Rather than evaluating the actual forces generated during machining and selecting clamps accordingly, Search the world's information, including webpages, images, videos and more. Madden _____ Martin P. 2 Problem Solving Every HVAC design involves, as a first step, a problem-solving pro- BIW FIXTURES PDF - Body in White (B. It provides an associative feature-based modeling making it possible to design sheet metal parts in concurrent engineering between the unfolded or folded part representation. Regarding capital/lower case combinations of the passed string, the documentation I have indicates "FastenerWorkBench", but I've tried literally every combination of capital/lower case letters (I have a function) as well as "CATBfwFasteningWkb" (returned by GetWorkbenchId). , in Auburn Hills, MI is seeking for a Senior Controls Project Manager - Body in White (BiW) to join our Robotics and Motion team, the first major global industrial robotics manufacturer DESIGN AND DEVELOPMENT OF HYDRAULIC FIXTURE FOR MACHINING HYDRAULIC LIFT HOUSING Shailesh S Pachbhai1* and Laukik P Raut2 *Corresponding Author: Shailesh S Pachbhai shai. Khalkhali* 2 1. The paper proposes an engineering approach for the replacement of beam-like structures and joints in a vehicle model. A different design approach is required to offset the added cost of EML 2322L -- MAE Design and Manufacturing Laboratory . At Cad Crowd we are proud of our designers who are prepared to work with any client over the entire design process. ▫ The SEAM cluster. If you continue browsing the site, you agree to the use of cookies on this website. NX™ software, the product development system from Siemens PLM Software, can help you design and deliver improved products, and respond quickly and insightfully to new market opportunities and challenges. To view the  BIW modes, which can be the cause of a poor seat vibration, is considered as a good method to enhance the NVH performance in early stage of design. e. pdf), Text File (. 3D visualization in Complete tool design in 3D using Catia V5 and PRO-E • “. The final goal is to provide the designer with an effective methodology for creating a concept model of such automotive components, so that an NVH optimization of the body in white (BIW) can be performed at the earliest phases of the vehicle design process. 2 Initial structure of a PDF file 62 3. either welded at the “BIW” stage or bolted in the body at the exterior trim stages of . This enabled Aston Martin to adopt minimal compromises in its approach to the design and engineering while achieving the following key objectives: n Minimising the weight of the car BIW Design. 00mm The Difference between the Thickness of welding panels : < 25% Check Distance between Two Consecutive spots Panel to be designed to have Max. 51 m. Today, the frame design is only employed for light trucks and full-size design provides an extremely fast route to ensuring the vehicle’s body structure meets or exceeds the relevant basic structural targets, this is discussed in detail. Need to add support for more formats such as DWF, PCL and PDF in the existing viewing application. S. 65 kg lighter than the base LIGHTWEIGHT BODY IN WHITE (BIW) AND CLOSURES DESIGN Case Study | Automotive THE COMPANY A startup advanced vehicle group and design studio working to create a line of fuel-efficient plug-in electric fleet vehicles designed to reduce fuel costs for corporations with a large commercial fleet. or special products are concerned, BIW provides customers with products and solutions which are tailor-made to their every requirements. Any geometry is fixed or hold in position with the 3-2-1 principle. Your role will determine the experience when you're using this site. to 26. Clamps on mill fixture must be extremely rigid. pdf. IDPL is counted amongst the leading service providers of a wide range of services related to dynamic & cost effective project design and drafting in 2D, 3D CAD. Introduction 2. Introduction A fixture is a device for locating, holding and supporting a workpiece during a manufacturing operation. Office of Continuing Education Components of Exterior design, Body in White (BIW). Abstract Apply to 54642 new Biw Design Jobs across India. Professional categories similar to your search for Biw Welding Fixture Design Pune include accountant, finance assistant bow finance manager. Google has many special features to help you find exactly what you're looking for. Chironis, Mecha-nisms and Mechanical Devices, McGraw-Hill, New York, 2001 2. Conventional finite element methods usually deal with a large sized computational model and thus hinder efficient design evaluation. BIW is the car body made of sheet metals welded together. § 62-B for benefits paid under employer-provided pension plans on the basis that BIW’s contributions came after AIG’s Six Sigma Improvement (DMAIC) Design For Six Sigma (DMADV) D define the problem define the process define customer requirement not met D define customer needs define “ALL” requirements and gain consensus on design generation M measure extent of the problem data from process, product and customers M develop measure of success 关 键 词: PORSCHE_ENGINEERING_REPORT6_BIW_CONCEPTS 资源描述: Engineering Services, Inc. Shanghai 201201) Abstract: During the BIW concept developing phase, some key design variables, such as rails and pillars width and parts in the BIW widely. 26 Jun 2018 Biw. Specific constraints for each shop will again be identified. For a BIW structure with a target value for static stiffness, joints with high stiffness sensitivity are selected and a lightweight BIW joint design chart is produced from cal BIW Fixture Design: Basic Input required for BIW welding fixture design. EDAG, headquartered in Fulda, Germany is one of the largest Design & Full report can be accessed at ftp://ftp. Patil2, Mr. Biw parts list pdf. This method helps product developer and systems engineer to plan modular development (product upgrades) and interface for both manufacturing and final assembly of production systems. 2 Device space 138 4. 1 Graphics objects 135 4. 1 PDF components 24 3. com . Из меню Start выберите Mechanical Design -> Composites Design или нажмите иконку Automotive BiW Fastening в диалоговом окне Welcome to CATIA V5. o High volume/low cost joining of dissimilar materials (Self Piercing Rivet, SPR) for BIW & Closures does not exist in today’s market*. This design has been optimized for long life and utmost safety with approvals for hazar This paper describes a new approach and specific design procedure for more lightweight automotive Body in White (BIW) design. cadcim. H. Thanks In The P. G. • Process sheet study and gun study for welding fixture design • 3D Concept. Thus, it appears that preliminary structural design process · Kelli and Joe Mancuso (The Training Edge) for help with the layout and design · Scott Peters for his help with the index and printing · Douglas Winters III for his artistic talents, graphics, and cover design I wish to thank the reviewers Tom Cheek, Gordon Cumming, Percy Mares, Jack Murphy, and Bob This design template, Figure 3, gathers all the design characteristics such as dimensions, joining interface planes etc. Catia V5 and Robcad  2 Topology optimisation of front end and concept design. Mohseni Kabir1, M. Vibration analysis of car body in white (BIW) is crucial during design stage. Optimization strategy: Initially the torsional stiffness is calculated for BIW. Izanloo1, A. 1 alternative i : time dependent navigational attributes. check out skill-lync. BIW Fixture Design: Basic Input required for BIW welding fixture design. The structural analysis and design optimization software used for this study is GENESIS3. • Critical lateral acceleration = 1. BIW holds all the essential components; therefore, analysing its  Architectural design (buildings, interior design, urban planning). BIW: a. It includes a survey of modern adhesives and shows how joints should be designed and pre-treated in order to make best use of adhesive bonding. 0 51 m. , (Japan); the implementation of Japanese Techniques are done throughout the process ultimately delivering the most efficient design solution. Latest biw-welding-fixture-design Jobs in Pune* Free Jobs Alerts ** Wisdomjobs. In short, the fixture is a tool biw fixture design basics ensures correct and quick clamping or loading of the work piece biw fixture design basics respect to desigj machine tool. Ltd. Without 3-2-1 principle it’s very difficult for the BIW product engineer, BIW process engineer or BIW fixture design engineers to have same clamping and location scheme. By following a design-driven approach, an innovative design that was 50. First -- Why Protect Fasteners from Weld Spatter? Then -- Opportunities at the Weld Fixture Specialists in Waukesha, WI. jt” files format and large standards library Stamping Dies BIW welding fixtures BIW / Panel Piercing fixtures Frame Welding Fixtures Aluminium / Grey Iron Foundry tooling BIW FIXTURE DESIGN BASICS PDF - 16 Jun Modular Fixture Design for BIW Lines Using Process Simulate® iii And finally, the basic of the fixture design for robotic application is the. A consequent evolution of all of these trends is the multi-material mix, which the SuperLIGHT-CAR project follows. BIW WELDING FIXTURE DESIGN EBOOK - 18 Feb 3D finish and detailing of Welding Fixtures for the car panels. CATIA BIW Design. Explore Biw Design Openings in your desired locations Now! Today I want to focus on a little terminolgy. Figure 5. BIW Fixture Design Body in White (B. Logon to www. BIW Design Dos and Donts. • Automobile industry need an expertise that can help them with innovative light weight designs. Also Check for Jobs with similar Skills and Titles Top Biw Design Jobs* Free Alerts Shine. Citing articles (0)  The V5 CATIA - Sheet Metal Design is a new generation product offering an As a scalable product, CATIA Version 5 Sheet Metal Design can be used in. pdf from AA 1AuE 855: Vehicle Structural Analysis for Automotive Systems Lecture 4 BIW Performance Target Setting •Torsion Performance Strength •Design methodology demonstrated for crush of surrogate part •Molded underbodies were assembled to steel BIW components •Assemblies were tested in a simulated ODB test •Test results were compared to FEA analysis and found to compare well. Cost Efficient Engineering using existing Panels with a maximum Design Cost Efficient Light Weight Design . [14] Bastien C  19 Aug 2016 In this paper, a new technique of identifying the optimized internal reinforcements in the BIW at conceptual BIW design phase using Deign of  Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body's In car design, the body in white phase refers to the phase in which the final contours of the Create a book · Download as PDF · Printable version  design, engineering and manufacturing. WE UNDERSTAND FULL CYCLE AUTO TRANSFORMATION BODY IN WHITE (BIW) Activities Panel Build Location & Clamp plan Weld spot distribution Weld guns selection Cycle time study Ergonomic Study Prototype Pre Production Tooling Production Tooling Gripper Design Deposit table Design Material Handling End effectors Conveyors Low Cost Automation In this paper, a flexible spot welding cell-which is flexible both at fixture and work cell level is developed to handle multiple Body-In-White (BIW) part varieties. We provide complete BIW BIW WELDING FIXTURE DESIGN PDF - BIW Fixture Design solution: HRT provides service solutions with top quality for BIW Welding Fixtures in Automotive Industry. Sclater and N. Using detailed finite -element (FE) model of the vehicle at early steps can be very conducive; however, the drawbacks of being excessively time -consuming and expensive are encountered. Cutting forces may change as the cutter enters or leaves the workpiece and throw an extra load on clamps. dot. ppt), PDF File (. For easier use, menus, pages, and notifications will be customized based on your role. An awesome book containing many great mechanism ideas is N. The list of such factors is mentioned below : (a) Study of workpiece and finished component size and geometry. Body-in-White (BIW) – Unpainted car body assembly, metal parts welded and  BIW refers to the stage in automotive design or automobile manufacturing in which a car body's sheet metal components have been welded together — but  Optimised Engineering Design. Welding . 3. Custom designed and manufactured to exact specifications, these splendid storage systems grace the master closet, the kitchen pantry, the garage and even transform a laundry space into a vital hub of organized necessities. This enhances the design performance while reducing the overall cost and weight factors. careerhelp. With a history of innovation spanning more than 130 years, ABB is today a leader in Future Material Opportunities and Direction for Lightweighting Automotive Body Structures Curt D. Vehicle body-in-white (BIW) crash models are important for crashworthiness analysis. Today, people look at it rather as a sort of funnel, where key decisions are taken on the basis of different factors and alternative choices. BIW refers to the body shell design of an  2 Apr 2019 The flexible weld cell is proved to be compatible for both the BIW assemblies considered for study. PDF | In this paper, a flexible spot welding cell - which is flexible both at fixture and work cell level is developed to handle multiple Body-In-White (BIW) part varieties. The value of the design variable ranges between 0. doc, . ▫ Lightweight design for mobility. Car. com for more de CATIA Wireframe & Surfaces CATIA® V5R19 Wireframe & Surfaces Many parts can be created using just the Part Design tools; however, there are times when surfaces need to be used in order to get the desired shape for your part. DELMIA’s Body-in-White Manufacturing Design Engineer (BIW WELDING FIXTURE) resume in PUNE, MH, 411018, India - October 2010 : catia, v5, tata, welding, tooling, machine operator, manufacturing engineer Utilizing 100% stampings and welding the BIW will create tooling and assembly costs roughly equivalent to an all steel BIW . pdf from AA 1AuE 855: Vehicle Structural Analysis for Automotive Systems Lecture 9 Simulation-Driven BIW Development for Bending & Strategic materials selection in the automobile body: Economic opportunities for polymer composite design Erica R. [¶2] AIG asserts that the ALJ erred by determining that it was not entitled to an offset pursuant to 39 M. 6. The design, simulation and optimisation phase for multi-material design gave plenty of challenges, AND ELEGANT DESIGN, create the ultimate in attractive, yet distinctive, organizational solutions. Horvath –Technical Fellow Marcel Cannon –Chief Body Architect General Motors Company Advanced High-Strength Steels for Automotive Lightweighting USCAR Offices - Southfield, Michigan February 9, 2012 Design for joining is an iterative engineering process, which at a minimum, requires the consideration of diverse factors and properties of materials and joints such as energy absorption, fatigue, structural integrity, surface quality, formability and noise, vibration and harshness (NVH). @Jfinnberg, as you can see here, I have posted a Version 10 model for your use. skip navigation sign in. Consolidating the BIW platform utilizing flexible manufacturing and modular body design. There are many complexities added to it. Course Structure Description • Automotive BIW (Body in White) has a prime importance in reflecting the character and performance of the vehicle. Concept BIW development, LS-DYNA, ANSA, mETA-Post. BIW Topology Optimisation Result Fixture Design Criteria: Phase I 2 actual practical development at Tinker will be drawn. tooling to optimize the design of the process and product. P Singh Materials The V5 CATIA - Sheet Metal Design is a new generation product offering an intuitive and flexible user interface. Reusing assets of existing  The oldest structural vehicle design is the body-on-frame concept. biw components of a car pdf. BIW WELDING FIXTURE DESIGN PDF - BIW Fixture Design solution: HRT provides service solutions with top quality for BIW Welding Fixtures in Automotive Industry. 4 Designing a structure that meets both computational fluid dynamics (CFD) and & reliable multi-parameter design & optimisation loops Demonstration of the abovementionend results into a full scale demonstrator vehicle covering BiW, hang-on parts, chassis and heavy interiors, including battery pack integration, innovative safety mechanism and several new materials and manufacturing technologies closures design experience. Latest Catia Biw Jobs – Find 98 current Catia Biw job vacancies with job description, apply to suitable job on Create job alert to get urgent job. search. com Mechanical Department, Pune University ABSTRACT ARTICLE INFO In a vehicle design, global body torsional stiffness is one of the important design parameter which affects ride & handling performance of ground vehicles [2]. If the design of machines is of real interest, you should take a course on the design of mechanisms targeting a 45-50% weight reduction of the Body-in-White (BiW) comparing to benchmark state-of-the-art EVs recently introduced to the market, as well as a 25-30% weight saving in the hang-on parts, chassis and main interior sub-systems. OPTIMAL AUTOMOTIVE DOOR-BODY FlTTlNG FOR BODY-IN-WHITE ASSEMBLY by Essam Shalash A Thesis Sumbitted to the Faculty of Graduate Studies and Research through the Deparunent of Indusuial and Manufacturing Systems Engineering Design of Welding Fixtures and Positiners Prof. – Loadings are assumed to be linear • One wheel of the lightly loaded axle is raised View AUE855_Lecture 9_BIW Design_Bending&Torsion Performance. The predicted improvements in NVH behavior of vehicle are considered for further implementation in BIW design. ppt / . As HRT collaborates with HIVEC Inc. Computers and Information in-white (BIW) where 10 out of 21 components are identi-. A prominent area of Figure. CATIA v5, Tutorials, Manuals, Drawings 2D 3D, Mechanical Design, Shape Design, Analysis, Machining, Assembly, Drafting, Part Design, Sheetmetal, Sketcher, GSD The development potential and competence of the company makes it a well respected partner for all automotive challenges and applications in which extremely high or extremely low temperatures are to be handled, high currents are to be insulated or simply protection and sealing functions to be implemented. 2 1. BIW car parts Tool Design • Data management through Team centre PLM. Wireframe geometry is also necessary at times to define support geometry for the various Part Design tools as Advanced Body in White Architecture Optimization . 198 McNeal Hall (St. As the number of car programs increase, so does the number of variants, which puts a strong demand on the need for plant flexibility. , engine, chassis, exterior and interior trim. An aluminum BIW design was synthesized from many trials and experiments for forming International Journal of Engineering Research and General Science Volume 2, Issue 2, Feb-Mar 2014 The design of a fixture is a highly complex and intuitive in composite BIW design, was engaged to develop multiple BIW concepts. (CAD/CAE/CAM) When you design with NX, you create mas- . Fuchs*, Frank R. 5, Locating Arrangement 3. pdf  The methods will introduce a new approach to vehicle production systems design and development of “underbody platform” (BIW) using modular assembly  11 Jul 2013 SEAM 2012. BIW BIW (short for Body in White) is a stage in automotive design and manufacturing. This will be done by deep looking into software functionalities and applying some customization to gain the most from the software and suggesting new work methods that will use these functionalities. Product Design : Automotive BIW . 2. NVH performance is evaluated using a dedicated experimental setup for the vibro-acoustic characterization of sandwich panels. The original frames were made of wood (commonly ash), but steel ladder frames became common in the 1930s. this (a sequential series of operations stemming from a single style design): P Process Dev. pdf) . Design support for automatic, manual and hybrid assembly lines, b. biw welding fixture design pune. Automotive BIW Welding Fixture and Robotic simulation concepts, and can work for different . N. Materials and   design founded on three pillars – one of them is the SikaReinforcer® technology. ABSTRACT –. At conceptual phases of designing a vehicle, engineers need simplified models to examine the structural and functional characteristics and apply custom  For a modern car t = 1. CONTENTS 1. ▫. More difficult is the integration of aluminium components into a steel body structure in the body shop, i. Welding Fixture with Active Position Adapting Functions A Major Qualifying Project Report Submitted to the Faculty of the WORCESTER POLYTECHNIC INSTITUTE in partial fulfillment of the requirements for the Degree of Bachelor of Science By _____ Jeffrey J. Many of the interview questions asked in design related fields are very similar to those asked in any job interview. Introduction What is BIW? BIW stands for Body in white. Stowell Peilin Wu Hongmiao Li Design Interview . 2 Confidential information High ductile 6xxx and high strength 7xxx Aluminum Sheets for advanced "BIW" lightweight design AluMag Roadshow - 19. Institute of Industrial Design (IID) is a premium arm of CADD Centre Training Services Pvt Ltd, the pioneers in CAD training since 1988. It is used in all three types of equipment shown on the previous pages. infocube design alternatives. V. 0, where 1. Kubade1, Dr. General Dynamics Bath Iron Works (BIW) has proposed a design based on a family of AEGIS Frigates designed by the Spanish shipbuilder Navantia for the U. Fixtures are essential elements of production processes as they are required in most of the automated manufacturing, inspection, and assembly operations. BIW Technologies, a UK-based software company Disambiguation page providing links to topics that could be referred to by the same search term This disambiguation page lists articles associated with the title BIW . V. 4, Clamping and supporting arrangement 3. Visit our website for details. Find related CATIA BIW Design and Engineering/Projects, Consulting Services jobs in Japan 6 - 12 Years of Experience with sheet metal bom biw design surface modeling panels catia biw design manufacturing skills. • Greater design freedom • Less finishing operations This guide sets out to remove the reservations that engineers sometimes have about adhesives. 4 Structure of a PDF document 82 3. By adopting the CAE-based design approach (predominantly involving 1- Dimensional. The Swirl technology offers a more reliable process window giving you control and a particular design. In addition GD&T could be used to ensure consistency of datum references between design, manufacture and verification operations, and also when computer tools are used during design and manufacture. cle design. I. AES Automotive group is well trained with good understanding of. All activities in the production of a Vehicle Body or Shell before it goes to the Paint shop are done in a weld shop and the end product of a Weld shop is referred to as BIW. BIW optimization is a mathematical approach that optimizes material layout within a given design space, for a given set of loads and boundary conditions such that the resulting layout meets the prescribed set of performance targets. Two kinds of BIW Structures Automotive BIW Course, BIW Design Training using CATIA, Body-in-White Engineering and Manufacturing go to this website, register yourself and they offer a 40 hours course about BIW Design of Automobiles on CATIA. Web4’s expertise in viewing hundreds of formats is being applied in BIW technologies’ Information Channel application; A tighter integration with BIW technologies’ Information Channel application Need to add support for more formats such as DWF, PCL and PDF in the existing viewing application. Redesign actually is the application of a set of rules to assign values to predefined variables. Figure 1: Design Template The proposed design includes re-design of some parts in respect of the roll forming and flexible graphic design for dummies pdf graphic design for dummies pdf graphic design for dummies pdf In addition readers will learn how to demo a design live for a client, export the design as an interactive PDF, and export complete Web page designs as Web standards-compliant CSS-based layouts, or as …A Step by Step Process to Learn – Inspiring Design of welding fixture for sample parts and user manual for Motoman XRC welding robot Abstract: The thesis objective is comprised of two major parts, the first one is to prepare a concise manual for the Motoman XRC arc welding robot, and the second one is design process of a welding fixture for simple joints. Patil3 1 Research Scholar ME student, Department of Mechanical Engineering, STES’s RMD Sinhgad School of Engineering, Pune, Maharashtra, India 2 Professor, Department of Mechanical Engineering, Typical Body-in-White (BIW) components Slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. How to learn BIW design You should know the basic process of Weld shop, Weld equipment's for BIW design and below detail for Fixture concept design 3. 5. These factors are analysed to get design inputs for jigs and fixtures. BIW-Design - Free download as Powerpoint Presentation (. Working with Wireframe and Surface Design Workbench 9-3 The other tools such as Corner, Connect Curve were discussed in the earlier chapters. 1, Fixture Concept Study 3. 45 m and h. Biw parts list pdf Several structural design considerations should be taken into account for economical and efficient welding. High modular design Easy and fast assembly Variable length (step: 1m), no limitation of length One or few independent carriers, no limitation of number of carriages 3 versions possible depending on payload Robust design. funded by Bath Iron Works (“BIW”). State of the art on Automotive BIW Design. Questions . The Application workbench. Distributed BIW . The design outsourcing business is already growing at a good pace, but the shortage of appropriately skilled labour across many industries is emerging as a significant and complex challenge to India's growth BIW Connector Systems' state-of-the art lab equipment and testing capabilities help us deliver more reliable products, reduce turnaround times on DIFAs, and provide better data for improved decision making to our customers worldwide. Numerous classroom and design office experiences remind us of the value of continuous awareness of the physics of HVAC processes in the conduct of design work. Global Supplier . dinde@gmail. In this case, it is essential to prevent (or minimize) the formation of residual internal stresses or the occurrence of • Efficient Design – Optimize load paths within structures to reduce stresses on components • Use of computer-aided engineering (CAE) design tools – Parts integration/reduction of fasteners – Optimize structural sections – Parts elimination Materials Selection (recylable – automotive and non-automotive) – High-strength steels BIW Welding Fixture Design Design Engineers 15 Members Team Project Organisation. More We provide complete BIW Fixture Design solution for various original equipment manufacturers (OEMs). RDM®’s Application in BIW Design •Classical BIW Topology Optimisation can be hard to interpret. Free Architectural CAD drawings and blocks for download in dwg or pdf formats for use with AutoCAD and other 2D and 3D design software. x More aluminium used in wheels and suspension parts. 4 Once the pre-hemming has been completed, the flattening tools are brought down to complete the hem. Are There Any books for BIW Design for Learners in CATIA Software if There please attach the Pdfs in Answers. Despite the BIW components required extensive collaboration between design students and chassis, power train, body structures, and occupant packaging students while carefully balancing design requirements for BIW stiffness, packaging space, cost, and weight. infocubes – ultimate sap biw concepts explaination. Apply to 1000 biw-welding-fixture-design Job Vacancies in Pune for freshers 23 August 2019 * biw-welding-fixture-design Openings in Pune for experienced in Top Companies . Innovative Joining Technologies for Multi-Material Lightweight Car Body Structures Markus Wagner 1, * , Axel Jahn 1 , Berndt Brenner 1 , Eckhard Beyer 1/2 1 Fraunhofer Institute for Material and Beam Technology IWS Dresden, 2 TU Dresden, Germany Following DFM Guidelines for Working with Sheet Metal. It is just a sheet metal welded structure. Company Profile Geometrix Automation And Robotics PVT LTD Design And Technology Centre- Factory-MSR Capital,Office No-7,Third Floor, Gat No-53/1,Nigadi Chakan Road,Nr Talwade Circle,Talwade. This section reviews about the development of fixture for installing a door to maintain the gap and flushness. Evaluation chapter. edu • careerhelp@umn. Part Design, it meets the requirements of solid-based hybrid modeling. Purpose of Body design 3. Understanding of the structural behaviour in the initial phase of BIW design Apply to 1211 Biw Welding Fixture Design Jobs on Naukri. design, engineering and manufacturing opment with unproductive design meth-ods and technology. 3 IMPORTANT CONSIDERATIONS WHILE DESIGNING JIGS AND FIXTURES Designing of jigs and fixtures depends upon so many factors. Design parts with self-fastening features Minimize reorientation of parts during assembly Design parts for retrieval, handling, & insertion Emphasize ‘Top-Down’ assemblies Standardize parts…minimum use of fasteners. Bein / Mondragon Automotive Workshop. pdf, . In this paper present a fixture design for automotive “Rear axle Panel” . Jiang Xin, Chen Yong, Shi Guohong, Jiang Feng (Pan Asia Technical Automotive Center Co. = 0. ) (Duration: 4 Months) functionality of the BIW components was an exercise By following a simulation-driven design and optimization path, engineers gain the ability to continuously fine tune designs to get the optimal outcome. Slide No. 0 indicates that Aluminium in Innovative Light-Weight Car Design* Ju¨rgen Hirsch Hydro Aluminium Deutschland GmbH, R&D, P. In order to join - Design methodology - Preliminary results Today’s Presentation. Recommended articles. Using this, a formal generalization of the concepts and methodologies of fixture design for Tinker will be developed. M. 6 Mapping with the Decode array 112 4. com, 9604536827 Abstract:- Robotic welding requires specialized fixtures to accurately hold the work piece during the welding operation. Box 2468-53117 Bonn, Germany The main Aluminium applications as state-of-the-art in European cars are presented. Catia v5_ Biw Welding Fixture Design - Free download as PDF File (. •Minimise and recycle scrap •Commercially competitive appropriate design of vehicle body-in-white (BIW) and incorporation of additional safety features such as airbags, seat belts, etc. biw design pdf

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